Dust collection and explosion protection for a confectionery manufacturer 

Many manufacturing processes produce small dust particles that may be combustible. Under the right circumstances, this dust may create a fire hazard or explosion.

What actions do you take in your facility to minimize the risk of fire or explosion hazards?

DenTech Industrial works with customers to develop custom solutions that fit their needs.

Read on for examples of solutions we’ve installed for customers. 

DenTech installed a Donaldson Downflo® Evolution (DFE) dust collection system for more effective cleaning, and reduced energy losses. DenTech designed, built, and installed an AyrDyne electrical control panel that includes safety system integration and maintenance monitoring. For explosion protection, we installed several devices, including a flameless explosion vent on the dust collector and an isolation valve on the ducting.

Explosion protection keeps your employees, processes, and equipment safe. 

Contact our team to talk about solutions for your facility.

Explosion protection system for sugar producer

We worked with a sugar producer to update explosion protection devices in their facility. DenTech fabricated hygienic mounting pads, bottle assemblies, and other custom components. Our team installed MEX detectors, FAB units, bottle assemblies, and piston fire bottles. 

Updated controls to reduce risk of fire

DenTech worked with an aerospace manufacturer to integrate fire protection solutions into their dust collection systems. We added temperature sensors, duct smoke detectors, compressed air isolation, and control modifications to their existing dust collection system.

Our team supplied a custom interface panel that provides system shutdown to further protect the process and equipment. With these modifications in place, the manufacturer can better monitor and control conditions that may lead to a production shutdown.

Talk to our team about explosion protection methods for your facility.

Our team is here to help!

Contact us with any questions about explosion protection methods. Our experts can help you determine the appropriate equipment for your facility.

Dust collection systems are built to withstand outdoor environments, but cold weather can affect system components. Especially in regions with high moisture levels, cold weather may affect performance.

Cold weather climate kits can help prevent components from freezing and keep your dust collection system up and running during winter months.

Condensation may build up in compressed air lines of the cleaning system, around the solenoid valves, and around the air diaphragm. After temperatures drop below freezing, these issues may come up:

  • the pulsing system can’t operate properly to pulse filters
  • the solenoid valves may stick
  • the diaphragm can’t function properly and may even fail

 

Cold weather climate kits can reduce chances of components freezing in cold weather. Kits include heat tape, insulation, and thermostats.

Heat tape is wired into the cleaning system. A thermostat attached to the heat tape activates heating when the temperature drops to a certain degree.

Insulation is wrapped around diaphragm bodies.

In some systems, a small heater (activated by a thermostat) is installed in the solenoid enclosure to maintain a temperature above freezing and prevent valves from sticking.

Cold weather climate kits are installed when needed, depending on the location and environment of the dust collection system. Kits will last a few seasons, and individual parts can be replaced if necessary.

Before a component fails due to winter weather, how might you know there’s an issue?

If your system is controlled by AyrDyne, DenTech’s monitoring system HMI, then you can monitor system performance. For example, an operator can use AyrDyne to test and monitor solenoid valves.

Aside from monitoring the dust collection system, DenTech’s service technicians can diagnose and repair issues. DenTech is a factory authorized service center. Our technicians are trained and qualified to service all makes and models of dust collection systems, so we can help if cold weather conditions impact your system.

Our team is here to help!

Contact us with any questions about dust collection systems. Our experts can help you determine the appropriate equipment for your facility.