AYRDYNE 4.0 IS HERE

Drive productivity and help keep your dust collection system up and running with our all in one maintenance aide.

What's New?

LARGER SCREEN OPTION

New option of a larger screen and cleaner navigation makes it easier than ever to use.

DETAILED MONITORING & TRENDING DATA

Monitor the differential pressure of filters with trending data and maintenance reminders to prevent system shut downs.

Easy Troubleshooting

Pulse individual Solenoids to aid in
maintenance troubleshooting

COMPLETELY CUSTOMIZABLE

Customizable options for your specific needs such as safety system integrations, broken bag detection, HEPA filter monitoring and much more.

FUNCTIONALITY

MULTIPLE SCREENS
Maintenance, VFD setup, DP trending etc.

PASSWORD PROTECTED
Now standard

SYSTEM FEEDBACK
Voltage, frequency, DC bus voltage, etc.

NEMA RATING
Standard AyrDyne® enclosure NEMA 12 Controller has the ability to integrate into NEMA 4x enclosure

FLEXIBLE & CUSTOMIZABLE USER INTERFACE

PROCESS INTERLOCKS
Can interlock with existing process

REMOTE SIGNALS
Dry contact, 4-20mA, 0-10VDC, etc.

NEW COMPRESSED AIR MONITORING
Maintenance, VFD setup, DP trending etc.

CONTROLLABILITY

DIFFERENTIAL PRESSURE
Ability to monitor, trend, and data log

STATIC PRESSURE

AUTOMATIC OR MANUAL VFD FREQUENCY CONTROL

CLEANING SYSTEM

COMPRESSED AIR PRESSURE

SAFETY SYSTEM INTEGRATION, SMOKE ALARMS, E-STOPS, FAULTS ETC.

HAND-OFF-AUTO CONTROL FOR ROTARY VALVES AND SCREEN CONVEYORS

MAINTENANCE

HOUR METERS
Preventative maintenance can be done based on hour meter, calendar, or Delta P.

DEMAND CLEANING, DOWNTIME CLEANING, CONSTANT CLEANING, AND INDIVIDUAL SOLENOID CONTROL

PRESET FILTER LIFE INDICATOR
(on screen reminders)

ALARM BANNER

EP SYSTEM INTEGRATION/MONITORING

STANDARD FEATURES

  • UL Listed per 508A
  • NEMA 12 enclosure, UL type 1 assembly, size to be determined
  • Through the door fusible disconnect switch with appropriate fuses
  • Red and yellow rotary handle, lockable in the off position
  • Control power transformer, main voltage – 120VAC with appropriate fuses
  • Variable frequency drive
  • AyrDyne® controller / monitoring system

BASE CONTROL

  • System start and stop control

  • Blower on indication

  • Blower fault indication (fault code of VFD will be shown on AyrDyne)

VARIABLE FREQUENCY
DRIVE (VFD) CONTROL

  • Automatic

  • Display and modify various VFD parameters

FILTER DIFFERENTIAL
& CLEANING SYSTEM

  • Automatic control of pulse cleaning system with downtime pulsing

  • Filter high differential pressure indication

  • Filter differential pressure trending

MAINTENANCE

  • Ability to pulse individual solenoids to aid in troubleshooting

  • Hour meter to indicate blower run time

  • DenTech wiring diagrams and layout drawings

OPTIONAL FEATURES

D - Deduct for Direct Drive (Motor Starter)

  • Removal of VFD and associated displays; replaced with IEC contactor and overload
  • No automatic speed control, system will operate at full speed, 60Hz

RF - RF Unit

PW - Password Protection

P - Isolation Valve Circuity

  • Safety relay w/ 22MM red
  • Emergency Stop button
  • Emergency Stop Reset button

U - Isolation Valve Circuity (No Instrinsically Safe Relay)

E - Explosion Bottle System

  • Safety relay w/ 22MM red
  • Emergency Stop button
  • Emergency Stop Reset button
  • Provisions to tie in a N.C. dry contact from customer supplied suppression system control panel
  • Automatic system shut down via suppression system control panel alarm

EV - Explosion Vent Burst Indicator

  • Provisions to interlock the control panel to shut down automatically in the event of the burst indicator activation

F - Fire Suppression Shutdown

  • Adder for Fire Suppression Shutdown –
    On-screen indication of Fire Suppression alarm and shutdown

M - Additional Motor (5 HP or less)

  • IEC contactor and overlad for < 5HP motor
  • Time delay circuit to allow motor to continue to run after the blower is turned off (if required)
  • 3-pole fuse block and fuses for the motor

ML - Additional Motor (7.5 HP to 20 HP)

Z - Zero Speed Switch

  • Provisions to integrate a zero speed switch on a rotary valve or other material transfer device

DV - Double Dump Valve

  • Provisions to monitor and control a double dump valve with adjustable modes and cycle times

L - Level Indicator

  • Provisions to tie in a level indicator

B - Broken Bag Detector

  • Provisions to tie in a broken bag detector

H - High Temperature Alarm

  • Provisions to tie in a high temperature switch

C - Compressed Air Dump Valve

  • Adder for valve to dump stored air from cleaning system manifold upon emergency stop

A - Alarm Beacon & Horn:

  • Include a flashing stack light and audible alarm horn for fault indication

PD - HEPA Pressure Drop Monitoring

  • Monitor and display the differential pressure of a HEPA filter
  • Adjustable alarm point

T - Number of Solenoids (Extra PLC Module)

2P - 20P - PD Pump Motor

  • 2 HP, 3 HP, 5 HP, 7.5 HP, 10 HP, 15 HP and 20 HP
  • 3-pole fuse block and fuses for the motor
  • IEC contactor overload for < 20 HP
  • Time Delay Circuit to allow motor to continue to run after the blower is turned off (if required)

R - Remote Start/Stop Option

  • Provisions to tie in customer’s N.O. dry contact to start/stop system

N - NEMA 12 Remote Start/Stop Station

  • NEMA 12 rated remote station with Start and Stop buttons

X - XP Drum Sensor

BN - BACnet Control

IC - Control Panel Interface Connector

RC - Relay Alarm Contacts

FC - Fluidizer Pads Circuity

FH - Fluidizer Pads Hardware

PT - Pressure Transmitter

AB - Allen - Bradley Hardware (PLC, HMI and VFD)

HM - Larger HMI Screen 15" (Siemens TP1500 Comfort)

dL - Level Indicator Device

dB - Broken Bag Detector Device

dC - Compressed Air Dump Valve Device

dCM - Compressed Air Monitor Device

  1. Control panel is based on installation indoors, in an area that does not exceed 90°F, decrease below 55°F, or installed in an area that does not receive direct sunlight. If installed in an area that exceeds these conditions, all warranties are void.

  2. DenTech is an Inductive Automation (IGNITION) Certified Integrator.

  3. DenTech, Inc. is a U.L. Listed Industrial Control Panel Shop with File numbers NITW.E328554 (508A) and NRBX.E478110 (698A).

  4. DenTech, Inc. shall not be responsible for any harmonics that are fed back into the power grid and / or radiated from the equipment. We recommend that a harmonic check test be performed before this equipment is installed. Price does not include costs of any testing or harmonic mitigation.

  5. Due to the technical nature of this control panel and customer expectations, it is highly recommended by DenTech, Inc. for one of our Control Engineers be present on site for startup. This is not included in the price for the control panel listed on this quote. If desired, please enquire and a separate quote will be provided.

  6. Installation of control panel to be performed by a knowledgeable electrician with experience with control circuits. DenTech, Inc. will not be responsible for incorrect installation, damage to equipment, injury to personnel, or death.

  7. Price does not include any other field installed devices or remotely mounted sensors not mentioned on this quote.

  8. Price does not include any permits, certifications, inspections, or fees associated with the previously mentioned.

  9. Price does not include any power conditioning (line reactors, surge protectors, etc.) devices. This shall be the responsibility of others to provide, if necessary. If it is determined this is needed and not installed, all warranties will be void. If damage occurs, then it is determined that the power source surged, spiked, etc. and no protection devices were installed, repair and / or replacement will not be covered by warranty.

  10. Price does not include any programming software, if applicable.

  11. Price for control panel does not include any applicable freight or delivery charges.

  12. Price for control panel does not include any applicable sales tax.

  13. Price for control panel does not include any on site installation or start up.

  14. Program loaded into PLC is proprietary property of DenTech, Inc. Program will not be provided separately, PLC will be password protected, and password will not be provided.

  15. The manufacturers of the control panel components shall be at the discretion of DenTech, Inc. If customer requires specific manufacturers, price may need adjusted.

  16. Warranty: One (1) year parts & labor for manufacturing defects. Manufacturer’s warranty applies for commercial components. Warranty period begins upon delivery of equipment and shall not be extended due to non-use of equipment.

(All components are shipped loose and do not include installation)
  1. Compressed Air Dump Valve – Maximum air pressure = 145 PSI, Temperature range = 32 to 140 degree Fahrenheit, Voltage = 24 VDC, Max flow rate = 250 scfm @100 psi

  2. Level Indicator – Rotary Paddle style monitor, Temperature range = -57 to 200 degree Fahrenheit, Power required = 24 VDC, Output contacts = 15A @ 250 VAC max, Maximum pressure = 30 PSI, Sensitivity = 5 lb./ft3 minimum material density

  3. Broken Bag Detector – 316 SS Probe length = 3”, 6”, 12”, 18”, 30”, 36” long, Temperature range = -35 to 185 degree Fahrenheit, Maximum pressure = 30 PSI, Power required = 24 VDC, Output contacts = 5A @ 30 VDC or 250 VAC max, Humidity range = 0-95% relative; non-condensing, Dynamic range = 1pA – 10,000,000 pA

  4. Compressed Air Monitor – Flow switch, Temperature range = 200 degree Fahrenheit, Pressure Limit = 500 PSIG, Electrical rating = 1.5 A @ 24VDC, SCFM 11.6, LPM 328

OUR CUSTOMERS SAY...

Industries Served

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LITERATURE

For access to downloads, line cards, case studies, manuals and more, please visit our resources page.